Choosing The Right Ceramic Fiber Vacuum Formed Shape For Your Application

Jun 26, 2023

Ceramic fiber vacuum formed shapes offer high temperature insulation for a wide range of industrial applications. These customizable engineered components in standard or custom shapes help reduce energy costs by minimizing heat losses. Here are factors to consider when selecting the right ceramic fiber vacuum formed shape for your specific needs.

Material Properties Of Customized Ceramic Fiber Vacuum

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1260C Ceramic fiber vacuum formed shapes are made using various grades of ceramic fibers that differ in composition, temperature resistance and mechanical properties. Common materials include:

• 1,200F/649C ceramic fiber – Provides insulation up to 1,200F/649C. Used for general purpose applications below 1000F(538C).
• 1,260C/2,300F ceramic fiber – Insulates up to 1,260C/2,300F. Suited for high temp applications and equipment with metal surfaces.
• 1,430C/2,600F ceramic fiber – Withstands temperatures up to 1,430C/2,600F. Used for insulation of special shape parts in furnaces, kilns and heat exchangers.

Choose the appropriate ceramic fiber grade based on the maximum operating temperature of your system. Higher temperature fiber grades ensure long term stability and performance.

Standard VS. Custom Shapes Of Ceramic Fiber Vacuum

Ceramic fiber vacuum formed shapes are available in two types:

• Standard shapes – Off-the-shelf ceramic fiber boards, panels and blocks in common rectangular, circular and square sizes. Used for general insulation purposes.
• Custom shapes – Engineered to your unique 2D or 3D specifications for complex insulation requirements. Specially designed for close fitting at odd angles and corners.

Select standard shapes for simple insulation solutions while custom vacuum formed ceramic fiber components suit complex applications with non-standard geometry. Custom shapes ensure higher insulation efficiency.

Mechanical Properties Of 1430C Ceramic Fiber Vacuum Formed

Other properties to consider when choosing a ceramic fiber special shape include:

• Compressive strength – Higher compressive strength provides durability under load. Determines suitability for weight bearing insulation.
• Density – Higher density ceramic fiber offers better thermal resistance and compressive strength but at a cost.
• Flexibility – Flexible yet rigid ceramic fiber insulation adapts easily to complex part contours for uniform heat shielding.
• Abrasion resistance – More abrasion resistant fiber grades withstand wear during service life for longevity.

Match the mechanical properties of available ceramic fiber vacuum formed shapes to the physical demands of your insulation application for long term stability.

Other Factors Of Ceramic Fiber Vacuum

Additionally, factors like:

• Size – Choose the optimal length, width and height of ceramic fiber parts for uniform insulation coverage.
• Thickness – Select an insulation thickness that delivers required heat loss reduction for equipment.
• Edge finishing – Consider chamfered edges, crimping etc. for a safe and durable insulation solution.
• Attachment method – Determine if insulation needs to be mechanically fixed or use ceramic fiber adhesives for installation.